Rapid aluminum tooling ready in 7 days, production steel molds in 3–4 weeks — 50+ thermoplastic materials, from 100-piece bridge runs to multi-million part production programs.
What We Offer
From rapid bridge tooling to class-A production molds, we support the full product lifecycle with matched tooling strategies.
CNC-machined aluminum molds for bridge production and market validation. T1 samples in 7–10 business days. Suitable for 10,000–50,000 shots.
P20 and H13 steel production molds with hardened cavities for 1M+ shot life. Multi-cavity, family, and hot-runner tooling available.
Metal insert molding and two-shot overmolding for soft-grip handles, metal-to-plastic transitions, and sealed electronic housings.
2, 4, 8, 16, and 32-cavity molds for high-volume cost reduction. Hot-runner systems minimize material waste and cycle time.
Structural foam and gas-assisted injection molding for thick-wall parts, weight reduction, and sink-mark elimination on aesthetic surfaces.
In-house post-molding operations: pad printing, hot stamping, ultrasonic welding, heat staking, assembly, and kitting for turnkey supply.
Our Process
Our injection molding workflow takes you from design data to production parts with defined quality gates at every stage.
Submit your 3D STEP model. We perform DFM analysis: draft angles, wall thickness, gate location, and parting line review. Quote in 48 hours.
Aluminum rapid tool in 7–10 days or steel production tool in 3–4 weeks. Mold flow simulation included on all production tooling.
First article samples shipped with dimensional report, material certifications, and cosmetic sign-off. Engineering changes implemented in 3–5 days.
Production runs with SPC monitoring, in-cavity pressure sensors, and automated vision inspection. Global fulfillment from Houston or partner facilities.
Material Library
We process 50+ engineering thermoplastics and elastomers. Need an exotic resin or FDA/USP compliant grade? We stock it or can source it.
Technical Data
Standard process and tooling parameters. Custom tooling strategies available for specialty materials and geometries.
| Parameter | Specification |
|---|---|
| Standard Part Tolerance | ±0.005" (±0.127 mm) per inch of nominal dimension |
| Precision Tolerance | ±0.002" (±0.05 mm) on critical features |
| Wall Thickness Range | 0.020"–0.500" (0.5–12.7 mm) |
| Max Part Size | 24" × 18" × 12" (610 × 457 × 305 mm) |
| Max Shot Weight | 64 oz (1,814 g) |
| Clamp Tonnage Range | 50–1,600 tons |
| Rapid Tool Lead Time | 7–10 business days (aluminum) |
| Production Tool Lead Time | 3–4 weeks (P20 steel) |
| Minimum Order Quantity | 100 pieces (rapid tooling) |
| Production Volumes | 100 to 10,000,000+ pieces |
| Surface Finish (molded) | SPI A1–D3 / VDI 3400 Ra 0.05–18 µm |
| Quality Standard | ISO 9001:2015 / PPAP Level 3 / IATF 16949 |
Markets We Serve
Injection molded plastic parts power products across every major sector — from single-use medical devices to automotive structural components.
Upload your STEP file and get a DFM report + tooling quote in 48 hours. Rapid tooling starts at $1,500.
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