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SLA 3D Printing Services Houston

Stereolithography — the original 3D printing technology and still the gold standard for surface finish and detail resolution. Export Commodity delivers professional SLA printing with the full range of engineering resins for demanding applications.

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0.025mm
Minimum Layer Height
Isotropic
Uniform Strength in All Directions
±0.1mm
Dimensional Accuracy

What Is SLA 3D Printing?

Stereolithography Apparatus (SLA) is a vat photopolymerization process that uses a UV laser to selectively cure liquid photopolymer resin layer by layer. The laser traces each cross-section of the part into the resin bath, solidifying precise geometry at each layer. The build platform then moves by one layer thickness, fresh resin flows over the solidified layer, and the process repeats until the complete part is formed.

SLA produces the finest surface finish of any 3D printing technology — parts emerge from the machine with surfaces so smooth they appear injection-molded, and with feature detail that can resolve features as fine as a human hair. This makes SLA the technology of choice for jewelry casting masters, dental models, highly detailed prototypes, optical-quality clear parts, and any application where appearance and surface quality are the primary requirements.

Unlike FDM parts, SLA parts are isotropic — they have the same strength properties in all directions because the cure process bonds each layer fully to the previous one through cross-linking of the polymer network. This makes SLA structurally superior to FDM for parts that experience multi-directional loads.


Technical Specifications

Layer Heights 0.025 / 0.05 / 0.1mm
XY Resolution 0.025–0.14mm depending on system
Standard Build Volume 145 x 145 x 175mm
Large Format Build Volume 335 x 200 x 300mm
Dimensional Accuracy ±0.1mm or ±0.1%, whichever is greater
Minimum Feature Size 0.2mm
Surface Finish (raw) Near-injection-molded smoothness
Support Structures Fine resin supports, minor surface artifact
Post-Processing Required IPA wash + UV post-cure (handled in-house)

SLA Resin Materials

Resin TypePropertiesBest ForColor Options
Standard ResinRigid, smooth, moderate strengthVisual prototypes, models, display piecesWhite, gray, black, clear
Tough / ABS-Like ResinImpact resistant, semi-flexibleFunctional prototypes, snap fits, assembliesWhite, gray
Durable / PP-Like ResinFlexible, high elongation, fatigue resistantLiving hinges, snap fits, jigs and fixturesWhite
Flexible / Rubber-Like ResinHighly flexible, 160% elongationGaskets, soft grips, wearable componentsBlack
Clear / Optical ResinTransparent, polishableLenses, light pipes, clear enclosures, fluidicsClear
Castable ResinBurns out cleanly for investment castingJewelry masters, metal casting patternsPurple/blue (standard)
High-Temp ResinHDT up to 238°CMolds, thermoforming tools, heat-resistant partsOrange, tan
BioMed Clear / Dental SGBiocompatible, Class I or IIaSurgical guides, splints, dental modelsClear
Ceramic-Filled ResinHigh stiffness, thermal resistanceKiln-safe tooling, heat applicationsGray-white

The SLA Post-Cure Process

SLA prints require post-processing before they reach their final material properties. Export Commodity handles this entirely in-house — you receive fully finished, fully cured parts.

Step 01

Resin Wash

Parts are removed from the build platform with supports attached, then washed in isopropyl alcohol (IPA) to remove uncured liquid resin from the surface and internal cavities. We use a dedicated wash station with agitation for thorough cleaning.

Step 02

Support Removal

After washing, supports are carefully removed. Support contact points on fine-detail models are cleaned with precision tools to eliminate artifacts. This step requires significant care on high-detail parts.

Step 03

UV Post-Cure

Parts are post-cured in a calibrated UV chamber at the resin manufacturer's specified time and temperature. This final curing step brings the part to its rated mechanical properties and eliminates surface tackiness.


Best Applications for SLA

Jewelry Casting Masters

Castable resin produces wax-pattern-equivalent masters for investment casting. The resin burns out completely with no residue, producing clean metal castings in gold, silver, platinum, and bronze. Our layer resolution captures even fine engraving detail.

Dental Models & Surgical Guides

Biocompatible resins produce dental models, surgical guides, and dental appliances with the dimensional accuracy and surface quality demanded by clinical applications. We work from patient STL files generated from CBCT scans.

Clear & Optical Parts

Clear SLA resin produces optically transparent parts that can be post-processed to high polish. Applications include light pipes, display lenses, custom eyewear components, microfluidic channels, and aesthetic cover plates.

Highly Detailed Miniatures

Tabletop gaming miniatures, figurines, scale models, and architectural details that require submillimeter feature resolution. SLA captures detail that FDM physically cannot resolve — individual scales, fine engravings, hair-thin features.

Smooth Prototype Aesthetics

Consumer product prototypes that need to look finished for investor presentations, sales samples, or photography. SLA surfaces sand and paint to an appearance indistinguishable from injection-molded production parts.

Molds & Tooling

High-temperature resins produce silicone mold masters, thermoforming tools, and injection molding inserts for short-run production. The smooth SLA surface transfers to the mold cavity for superior cast-part finish quality.


Frequently Asked Questions

How does SLA compare to MSLA (LCD/resin printers)?

Traditional SLA uses a laser to cure resin, while MSLA (Masked Stereolithography) uses an LCD screen to flash-cure entire layers at once. MSLA is faster and cheaper, SLA lasers offer more consistent precision across larger build volumes. We use both systems — our MSLA printers handle high-volume detail work at competitive prices, while our SLA systems handle large-format and highest-precision applications.

Are SLA parts UV-stable for outdoor use?

Standard SLA resins are not UV-stable and will yellow and become brittle with prolonged sun exposure. For outdoor applications, we recommend FDM in ASA or SLS Nylon. If SLA is required for outdoor use (for detail reasons), we apply a UV-protective clear coat that significantly extends outdoor service life.

How smooth is the SLA surface finish really?

At 0.05mm layer height, SLA surfaces have layers that are at the very edge of tactile perception — you can feel them with a fingernail but they don't show up well in photographs. At 0.025mm, the surface is essentially smooth to touch. After a light sand and primer, SLA surfaces are indistinguishable from injection-molded parts. The top surface of SLA parts (the build platform side) is the smoothest; the bottom surface and support contact areas require the most finishing.

Can SLA resins be used for food contact applications?

Standard commercial resins are not certified for direct food contact. Formlabs BioMed Clear and dental-grade resins have Class I biocompatibility but are for oral/clinical use, not food service. For food contact applications, we recommend FDM in food-safe PETG or PA12, or we can direct you to certified food-safe resin options where applicable.

How long does SLA take to cure and what is the lead time?

Print time varies by part size and layer count — small detailed parts may take 2–4 hours, larger parts 8–14 hours. Post-washing and UV cure adds 1–3 hours. Total production time for most SLA parts is 1–2 business days from file approval. Rush same-day or next-morning delivery is available for appropriately-sized parts with adequate lead time in our queue.

Need SLA-Quality Detail?

Upload your file and specify your material and finish requirements. We'll quote within one business day and can have parts in your hands within 48 hours.

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