Blog & Resources

Blog & Resources

Insights, guides, and technical deep-dives from ExCom’s engineering and manufacturing team.

Materials Guide

FDM vs. SLA vs. SLS: Which Process Is Right for Your Project?

The three dominant 3D printing processes each have distinct strengths. Here’s the definitive comparison to help you choose without guessing.

Apr 2026
Engineering

Designing for 3D Printing: 10 Rules That Will Save You Money

DFM principles specific to additive manufacturing that reduce cost, improve quality, and eliminate common failure modes.

Mar 2026
Case Study

How a Houston Startup Cut Tooling Time by 80% with 3D Printed Fixtures

A real-world look at how one manufacturing client replaced traditional tooling with 3D printed alternatives — and the results.

Mar 2026
Materials Deep-Dive

Nylon vs. Carbon Fiber: When to Upgrade Your Material

Understanding when standard materials aren’t enough — and how to spec the right engineering material for structural applications.

Feb 2026
Industry

3D Printing for Aerospace: What You Need to Know About Material Certification

ULTEM, PEEK, and certification requirements for aerospace-grade 3D printed components. What the spec sheets don’t tell you.

Feb 2026
How-To

File Prep for 3D Printing: The Complete Checklist

A step-by-step file preparation checklist that eliminates the most common causes of print failures, quote delays, and unexpected costs.

Jan 2026
Materials Guide

SLA Resin Selection: Engineering vs. Standard vs. Specialty Resins

Not all resins are equal. Our material engineer breaks down the decision framework for selecting the right resin formulation.

Jan 2026
Case Study

Museum-Quality Props for a Major Streaming Production

Behind the scenes of a 47-piece prop fabrication project for a major streaming series — timeline, challenges, and outcomes.

Dec 2025
Engineering

Tolerances in 3D Printing: What’s Achievable and What’s Not

A realistic guide to dimensional tolerances across FDM, SLA, and SLS processes — with practical implications for your designs.

Dec 2025
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